Blog

The Best Expanding Foams of 2023 - Top Picks by Bob Vila

By Timothy Dale | Updated Jun 21, 2023 4:48 PM

We may earn revenue from the products available on this page and participate in affiliate programs. Learn more. Medical Grade Silicone Foam

The Best Expanding Foams of 2023 - Top Picks by Bob Vila

Expanding foam is a flexible product with a wide range of applications, including waterproofing, fireproofing, and insulating, to reduce the flow of heat into and out of the house. It can also be used for blocking sounds, securing water pipes so they don’t rattle in the wooden frame, sealing cracks and gaps around windows, doors, and more.

The versatility of expanding foam makes it simple to choose a general-purpose product for a variety of applications. However, for more specific uses, like building a pond in the backyard or preventing rodents from entering a home, the expanding foam should be made and tested with waterproofing or rodent blocking in mind.

The list of products below is a great place to start the search for the best expanding foam for a home. We examined top-selling products on the market, comparing the features—and, equally important, customer reviews—to come up with our list of favorites. We researched top-rated expanding foam in a variety of categories, focusing on customer satisfaction, product efficacy, and value.

We researched the best expanding foam in a variety of categories and chose options with high customer satisfaction. The list factors in gap-filling potential, compatible material, curing and drying times, and special features included by the top brands.

The top expanding foams fill gaps between 1 and 3 inches wide and adhere to a variety of surfaces including wood, concrete, metal, fiberglass, masonry, and other building materials. The list prioritizes options that cure in 24 hours and dry in 15 minutes. The majority of the top picks can be trimmed, sanded, and painted after curing. Additionally, we focused on options that come with precision applicators to make applying the product easier.

Product efficacy and overall value were the main criteria for assembling this list of the best expanding foam products, with a further emphasis on the important shopping considerations mentioned in our reviews.

This expanding foam from Great Stuff has a drip-free straw dispenser for precision control and application; the flow of the foam is controlled by a trigger on the dispenser, allowing you to stop the flow immediately by releasing the trigger. The low expansion foam adheres to wood, metal, masonry, glass, and most plastics so it can seal gaps, crevices, and cracks inside and outside of the home.

This Great Stuff expanding foam can fill gaps up to 1 inch in width, making it a good choice for installing new windows or doors. The foam dries to the touch in about 15 minutes and can be trimmed in 30 to 60 minutes (it’s fully cured after about 8 hours). After trimming the foam, sand it down and paint or stain it to render it almost unnoticeable.

Get the Great Stuff Gaps & Cracks expanding foam at Amazon, Lowe’s, or The Home Depot.

Apply DAP Touch ‘n Foam Max Fill expanding foam to the inside or outside of the home in order to insulate against drafts and moisture accumulation. The expanding foam is resistant to extreme temperature changes, rain, sleet, and snow but is vulnerable to ultraviolet (UV) radiation, which will discolor the foam. The 12-ounce can of foam comes with a precision straw applicator, making it easy to spray the foam into narrow gaps and crevices.

This fire-resistant expanding foam fills gaps greater than 1 inch in width, creating an airtight, water-resistant seal. It dries in 15 minutes; when it fully cures in 4 hours, it can be sanded, painted, or stained. The low expansion foam repels insects and other pests, protecting the home from infestations.

Get the DAP Touch ‘n Foam expanding foam at Amazon.

The Great Stuff Big Gap Filler can fill gaps, cracks, and crevices up to 3 inches thick, making it ideal for fixing holes in walls; creating packing for moving boxes; and sealing water, gas, and electric service penetrations. This inexpensive value pack comes with eight ready-to-use spray cans of expanding foam, making it a great choice for large home renovations or multiple projects.

The low-expansion foam dries to the touch in just 15 minutes and can be trimmed after 1 hour. It adheres to wood, metal, masonry, glass, and most plastics, forming a water-resistant seal once it has cured. The foam takes about 12 hours to fully cure, at which point it can be sanded, painted, or stained.

Get the Great Stuff Big Gap expanding foam at Amazon or The Home Depot (single can).

This expanding foam is best used to waterproof the home against the elements. It comes in a ready-to-use can and has a precision-applicator straw that makes it easy to fill cracks and crevices in the foundation from the inside of the home or the outside. The barrier created by the foam becomes waterproof and airtight after it has fully cured, helping to seal out moisture.

The low-expansion foam can be applied to painted or unpainted wood, concrete, cinder blocks, aluminum, fiberglass, and masonry materials like brick and mortar. It can also be used to seal windows and doors as well as any service penetrations for water, gas, or electricity. It takes between 4 and 24 hours to fully cure; after this period of time, it can be sanded, painted, or stained.

Get the Red Devil expanding foam at Amazon.

Expanding foam is great for preventing water damage and sealing drafty windows and doors, but many products are susceptible to rodent nibbling. Tomcat Rodent Block expanding foam barrier is specifically made to handle mice, rats, and other pests with a dense, bitter-tasting formula that not only seals but also repels mice (instead of it becoming a snack).

The low-expansion foam comes in a 12-ounce spray can and has an applicator straw so it can be precisely controlled and applied to narrow cracks and crevices. It forms an airtight and water-resistant bond with most building materials, allowing it to be used indoors or out. Once the expanding foam has fully cured, it can be trimmed, sanded, or painted to get a finished appearance.

Get the Tomcat expanding foam at Amazon, Lowe’s, or The Home Depot (2-pack).

Use this low-expansion foam to secure electrical wires and in areas that pose a fire risk, like around outlet boxes. The fire-resistant formula is made to seal service penetrations in the framework of the home so fire and smoke cannot move freely through these gaps. The simple act of blocking off the gaps can prevent a house fire from destroying the entire home. This expanding foam sealant can also create an airtight, water-resistant seal for acoustic and thermal insulation.

Its bright orange color makes this expanding foam easy to identify, and it adheres to most building materials, sealing and insulating gaps up to 1 inch in size. It comes with a long straw dispenser for better control and precise application. It dries to the touch in just 15 minutes; however, it takes a full hour until it can be trimmed or sanded.

Get the Great Stuff Fireblock expanding foam at Amazon, Lowe’s, or The Home Depot.

Sealants can help with crafts like prop making, castings, or filling in little gaps. For these projects, we recommend the Smooth-On Foam-iT! polyurethane foam. This foam sealant has a 5-pound-per-foot density and expands to 10 times its original size.

Its two-component castable rigid urethane foam is perfect for light to medium-size crafting tasks. It cures to a tack-free consistency in 4 to 6.5 minutes and fully cures in 2 hours. To use, simply mix the two canisters with a 1:1 ratio and apply. The only downside to this option is that it has a very short shelf life and must be used soon after purchase.

Get the Smooth-On expanding foam at Amazon.

Made for professional or DIY use, the Froth-Pak 12 spray foam sealant kit can be used for a variety of repair or insulation tasks. Durable and waterproof, this sealant comes with a two-component polyurethane spray foam system with an Iso and Polyol can, an application gun with a thumb-controlled spray dispenser, two 3-foot hoses, three interchangeable and precise applicator tips, and a can carrier and strap for using in living spaces, outdoors, attics, and more.

The Froth-Pak kit is ideal for insulation while blocking out any unwanted airflow, moisture, dust, noise, and pests and can be used for duct work, pipes, electrical work, plumbing, and mechanical applications. Plus, this foam sealant can be used on wood, masonry, metal, drywall, stone, and more for added versatility.

Get the Froth-Pak expanding spray foam at Amazon.

Best For Large Projects9 Loctite Tite Foam Gaps & Cracks Insulating Sealant Photo: amazon.com SEE IT Large projects that require a lot of durability from expanding foams can rely on the Loctite insulating sealant. This insulating pick expands to fill gaps and cracks up to 1 inch in size and comes with enough quantity per can to tackle large-scale tasks. This long-lasting polymer foam is made with purified and concentrated ingredients that can withstand harsh UV exposure, making it suitable for outdoor use. Simply spray on with the built-in applicator and wait 24 hours for the full curing to take effect. Made with a uniform cell structure, this foam can be used on plumbing, wiring, HVAC and ductwork, basements, attics, and more as it can adhere well to most building materials, including wood, metal, stone, and brick. Finally, this foam is flexible enough to withstand building and material movement after application. Product SpecsFills gaps: Up to 1 inchCompatible materials: Wood, concrete, metal, stone, PVC, brick, and moreCuring time: 24 hoursQuantity: 12 ounces ProsLong-lasting polymer foam; purified and concentrated chemicals and ingredients can withstand harsh UV exposureSuitable for both indoor and outdoor use; can be applied in attics, backyards, garages, and moreSafe for wiring, plumbing, HVAC and ductwork, and moreBuilt-in applicator allows for ease of use and precision while applying ConsMay be difficult for first timers to use; has a bit of a learning curve Get the Loctite expanding foam at Amazon or The Home Depot.

Large projects that require a lot of durability from expanding foams can rely on the Loctite insulating sealant. This insulating pick expands to fill gaps and cracks up to 1 inch in size and comes with enough quantity per can to tackle large-scale tasks. This long-lasting polymer foam is made with purified and concentrated ingredients that can withstand harsh UV exposure, making it suitable for outdoor use. Simply spray on with the built-in applicator and wait 24 hours for the full curing to take effect.

Made with a uniform cell structure, this foam can be used on plumbing, wiring, HVAC and ductwork, basements, attics, and more as it can adhere well to most building materials, including wood, metal, stone, and brick. Finally, this foam is flexible enough to withstand building and material movement after application.

Get the Loctite expanding foam at Amazon or The Home Depot.

When shopping for an expanding foam for sealing cracks and gaps around windows, insulating moving boxes, or securing wires or plumbing, factor in the expansion size, the functionality of the specific product, and whether it’s applied with a spray can or a handheld gun.

Expanding foam products fall into two broad categories based on the amount that they can expand beyond the liquid size.

Most people use expanding foam for its versatile formulas, including waterproofing, fireproofing, acoustic insulating, and thermal insulating.

Expanding foam products will typically come prepared for use in a spray can or in separate components that need to be applied with a handheld gun.

Simply put, expanding foam expands. That may seem like an obvious statement, but it’s something that can be all too easy to forget while spraying the foam into a deep cavity or recess. If the foam is sprayed too quickly, the crevice or gap can overflow, leaving a dripping mess that must be removed with a utility knife after it dries.

Similarly, any accidental spills or sprays on nearby walls should be cleaned up after the expanding foam dries. Trying to clean up an expanding liquid inevitably creates a larger mess that is more difficult to remove. When the foam sets, it can usually be scraped from a nonporous surface, though wood and other porous materials may need to be refinished.

Always inspect the area where the insulation will be applied before installation. Older homes and homes with wooden shingles may be built with a design that allows the natural evaporation of excess moisture. Insulation installed in these areas acts as a sponge, soaking up the moisture instead of allowing it to dissipate. As moisture builds up, mold can grow and eventually rot out the wood.

Expanding foam products are designed to seal cracks and gaps, secure plumbing and wiring, and block rodents and other pests from entering the home. Take a look below to find the answers to some of the most commonly asked questions about how to use expanding foam and the dangers it can pose.

High-expansion foam expands the most. It’s capable of expanding 200 to 300 times the liquid size, while low-expansion foam can only expand up to 30 times its liquid size. However, most common expanding foams on the market will cover cracks or gaps of 1 to 3 inches, with some options coming with enough quantity to cover 12 square feet of space.

Yes, some expanding foam is designed to be waterproof. Certain products are even made specifically for building ponds, fountains, and other outdoor water features. For added convenience, those waterproof expanding foams are also made to withstand harmful UV rays to ensure maximum longevity and durability.

Expanding foam isn’t a good idea for every area of the house. Avoid spraying expanding foam too close to electrical boxes or light boxes where the foam can pose a fire hazard, unless it is specifically designed for this purpose. Also avoid using open-cell spray foam on the roof because it can cause moisture to accumulate, rotting out the roofing. If you aren’t sure whether to use expanding foam for a specific problem or in a specific area, check with the manufacturer before using it.

Expanding foam needs to be applied with proper ventilation and breathing protection because the chemicals produced by the spray foam vapor can trigger asthma, eye irritation, itching, and rashes. If proper protection is not worn, irritation and even allergic reactions can occur.

Bob Vila has been America’s Handyman since 1979. As the host of beloved and groundbreaking TV series including “This Old House” and “Bob Vila’s Home Again,” he popularized and became synonymous with “do-it-yourself” home improvement.

Over the course of his decades-long career, Bob Vila has helped millions of people build, renovate, repair, and live better each day—a tradition that continues today with expert yet accessible home advice. The Bob Vila team distills need-to-know information into project tutorials, maintenance guides, tool 101s, and more. These home and garden experts then thoroughly research, vet, and recommend products that support homeowners, renters, DIYers, and professionals in their to-do lists.

Articles may contain affiliate links which enable us to share in the revenue of any purchases made.

Registration on or use of this site constitutes acceptance of our Terms of Service.

The Best Expanding Foams of 2023 - Top Picks by Bob Vila

Silicone Foam Coating © 2023 Recurrent. All rights reserved.